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Krell FPB400CX Restoration


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Decided to finally document the refurbishment of my Krell 400CX that I picked up a few months ago. Although it worked (and sounded) fine I was bugged by a minor heat issue with the left channel running approx 10 degrees hotter than the right so decided to take the plunge and perform a full recap in the hope that the issue might be related to the aging capacitors which for those who've done it know its is quite the undertaking with over 200 capacitors to replace!

 

So off went the lid for a bit of a poke around. Thankfully no signs of previous repairs or anything dodgy (always a concern with vintage gear) but did notice something interesting that wasn't stock. Krell in there infinite wisdom went through a phase whereby in an effort to limit grey imports devised a circuit to sense the line frequency of the mains and if it didn't match the "region" for which it was initially destoned wouldn't allow the unit to turn on even if you changed the primary transformer taps for correct voltage so in order for it to work you either needed to send it into Krell for a software reflash or had to somehow trick it into thinking it was still in its region of origin. In my case it was the latter with someone installing an oscillator board running at 60hz which is being injected into the line frequency sensing circuit fooling it even though in reality the mains is 50hz.

 

Notice in the pic below the miltipin IC  with the sticker stating 60hz operation

 

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Next up some disassembly ready for some new caps.

 

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Removing the input board and lower regulator board  reveals even more bypass caps!

 

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First of the main filter caps replaced

 

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First regulator board done.

 

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Onto the the axial bypass caps on the lower board. Noticed one cap that had gone leaky but surprisingly putting it on my ESR meter it still measured ok!

 

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First one done (blue cap)

 

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Getting there...

 

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And done!

 

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So thats where im up too at the moment.  For those interested heres a link to my initial parts order. there have been 3 more since then for misc. stuff if not captured in my original order.

 

http://www.digikey.com.au/short/rnmf5brd

 

 

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21 minutes ago, metal beat said:

Wow, braver man than I would ever be.

 

 I am beginning to think that you like being a tech more than just sitting back and listening 🙂

 

As long as you are having fun.

 

Its the unfortunate truth MB. My past 18 mths have been plagued with amp issues one way or another. I literally have crates of vinyl purchases that remain unplayed that I hope to rectify soon.

 

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Recapping done. Fairly tedious job but hopefully worthwhile. Interestingly all caps I removed and tested measured ok with regards to capacitance and ESR which frankly surprised me seeing as the external heat sinks measure around 60 degrees C (so internals must be higher) at operating temp and the fact this amp is nearly 30 years old.

 

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Amazing work, a credit to your patience & skills especially under these difficult times too, I'm sure she will sing exceptionally well, I guess you will embark on a dusk to dawn music/vinyl marathon once completed.👌

With plenty of your favorite drink of choice.🍸

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  • 3 weeks later...

So to close this one out reassembly is complete and its working (and sounding magnificent) thankfully.

 

Some comments:

 

  1. Dont undertake a project like this unless you know what your doing as it is super easy to screw something up in the process potentially turning the amp into an anchor and certain models have little to no info on the web making diagnosing issues even worse.
  2. Make sure you have the right tools for the job. I know this from past failures and in fact had to upgrade my otherwise decent desolder station after not getting great results removing the first handful of caps. There are dual traces everywhere and some are thick so lesser stations wont have the grunt to safely remove old solder before lifting pads and traces.
  3. To re-cap or not re-cap? So upon buying the amp it sounded 100% even after close to 30 years and the dozen or so caps I measured were still surprisingly still within spec in both capacitance and ESR however that said my amp was running at temps in the mid 60's Celsius with the left about 15 degrees hotter so clearly something wasn't right  and suspect the plateau bias was constantly running flat out hence the heat even at idle. After replacing all caps temps are now in the mid 40's with both channels within a degree of each other so my point is although the amp might still sound ok a recap will help bring it back to original speciation's and get things working as they should.
  4. And finally this is what it takes to FULLY recap a Krell 400CX

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38 minutes ago, ray4410 said:

other amps on the way
the mind boggles,
should be interesting.

 

Planning on being my "Summer" amps. A pair of March Audio P701's. Should be interesting as the specs on paper are quite similar in terms of raw power but with a massive difference in weight and power consumption and hopefully not sound quality. I've owned Class D in the past so know already  know I like the sonic presentation of the technology. Fun times ahead I hope.

 

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11 minutes ago, Doug Johansson said:

 

Planning on being my "Summer" amps. A pair of March Audio P701's. Should be interesting as the specs on paper are quite similar in terms of raw power but with a massive difference in weight and power consumption and hopefully not sound quality. I've owned Class D in the past so know already  know I like the sonic presentation of the technology. Fun times ahead I hope.

 

1200watts@2ohms,should suit the dunny's just fine.

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